民用发动机附件风扇叶轮疲劳寿命数值分析
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    摘要:

    叶轮疲劳寿命是影响风扇寿命的关键因素,鉴于风扇叶轮低循环疲劳试验周期长、成本高,在叶轮结构前期设计时,对某型叶轮低循环疲劳寿命进行数值分析,根据仿真分析结果初步预估叶轮寿命,给后期的叶轮疲劳寿命试验提供一定参考依据。仿真主要通过对风扇流场、叶轮强度、疲劳及叶轮模态进行分析,得出风扇流场和结构气动载荷下分布云图、叶轮离心、气动、离心气动耦合载荷下应力云图及叶轮前六阶模态云图。结果表明:离心叶轮工作时受到主要载荷为高速旋转时离心载荷,气动载荷对叶轮结构的影响相对较小;在离心气动载荷耦合的情况下,叶轮在19 955 r/min工作转速下的vonMises等效应力及最大应力为21.25 MPa,远小于叶轮结构材料2A70T6屈服强度204 MPa和疲劳强度102.6 MPa,评估出叶轮结构在整个寿命期内不会发生屈服失效、疲劳失效,能够满足60 000次低周循环疲劳寿命的要求。在静态分析基础上探讨了不同转速下叶轮的动态特性,并绘制叶轮模态特性随转速变化的Campbell图,给出共振风险点,为后续综合考虑动态、静态特性对叶轮疲劳寿命影响奠定基础。

    Abstract:

    The fatigue life of the impeller is a key factor affecting the life of the fan. In view of the long cycle and high cost of the lowcycle fatigue test of the fan impeller, the impeller life needs to be estimated during the early design of the impeller structure. The numerical simulation of the lowcycle fatigue life of a certain type impeller is mainly carried out. Including fan flow field, impeller strength, fatigue and impeller modal analysis, the fan flow field and structure distribution cloud map under aerodynamic load, centrifugal, aerodynamic and coupled load impeller stress cloud map and impeller first six order modal cloud map are obtained. The results show that the centrifugal impeller is subjected to a centrifugal force load during highspeed rotation. The impact of the aerodynamic load on the structure of the impeller is relatively small. The stress is 21.25 MPa in the case of centrifugal aerodynamic coupling load at a working speed of 19,955 r/min, which is far less than the yield strength of the impeller structure material 2A70T6 204 MPa and the fatigue strength of 102.6 MPa. The impeller structure will not have yield failure and fatigue failure during the entire life cycle. The impeller can meet the 60,000 lowcycle cycle fatigue life. The dynamic characteristics of the impeller at different speeds are discussed on the basis of static analysis results, and the Campbell diagram of the modal characteristics of the impeller with the speed is drawn to give the resonance risk point, which lays the foundation for the subsequent comprehensive consideration of the impact of the dynamic and static characteristics on the fatigue life of the impeller.

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李瑞,张行,王阳,等.民用发动机附件风扇叶轮疲劳寿命数值分析[J].民用飞机设计与研 究,2020(4):117-124LI Rui, ZHANG Hang, WANG Yang, et al.[J]. Civil Aircraft Design and Research,2020,(4):117-124. ( in Chinese)

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  • 在线发布日期: 2021-01-06
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